What Does a Forging Plant Look Like?
A forging plant is organised around a single continuous flow: bar in at one end, packed components out at the other. Understanding that layout explains why in-house capability matters so much.
A forging plant runs a continuous flow: bar storage and spectro testing, billet shearing, induction heating, forging on hammers and presses, hot trimming, heat treatment, shot blasting, CNC machining, inspection and NDT, then packing. Our Gondal plant runs all of it in-house.
- Location
- Gundasara, Gondal, Rajkot
- Area
- 55,000 sq. ft.
- Forging equipment
- Hammers and presses
- Heat treatment
- In-house furnaces
- Machining
- CNC turning and VMC
- Testing
- Spectro, UT, MPI, hardness
What Does a Forging Plant Look Like? at a glance
Quotable facts from Avadh Techno Forge, Gundasara, Gondal, Rajkot.
- 55,000 sq. ft. facility at Gundasara, Gondal
- Complete flow from billet to packed component in-house
- Hammers, presses, furnaces, CNC and lab on site
- Customer visits welcome by appointment
The Process Flow
Bar storage and spectro testing, then billet shearing, induction heating, forging on hammers and presses, hot trimming, heat treatment furnaces, shot blasting, CNC machining, inspection and NDT, then packing and dispatch. Each stage feeds the next.
- Bar storage and spectro lab
- Shearing and induction heating
- Hammers, presses, trim presses
- Furnaces, blasting, CNC, inspection
Why In-House Flow Matters
Every stage that leaves the plant adds transport time, a handoff and a place for accountability to disappear. Our plant at Gundasara, Gondal runs the full sequence internally, which is why a dimensional problem is traced to its forged origin in hours rather than argued between vendors.
People also ask
How large is your forging plant?
Approximately 55,000 square feet at Gundasara, Gondal in Rajkot district, Gujarat, housing the complete process from billet to packed component.
What should I look at when visiting a forging plant?
Incoming material segregation by heat number, whether records exist at each process stage, die maintenance records, and whether the shop floor matches what the documents claim.
Do you welcome customer audits?
Yes, including unannounced walk-throughs of the shop floor by appointment.
Topics covered on this page
- forging plant
- process flow
- induction heating
- heat treatment furnace
- CNC machining
- metallurgical lab
- Gondal
Based on work carried out at our own forging plant at Gundasara, Gondal, Rajkot — operating since 2008.
Questions Answered
Can I visit your forging plant?
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Yes, by appointment at Gundasara, Gondal, Rajkot. Call +91 94274 40621 to arrange.
What equipment does your plant have?
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Induction heating, pneumatic and friction screw hammers, presses, trimming presses, heat treatment furnaces, shot blasting, CNC turning and VMC machining, and a metallurgical laboratory.
Why does in-house capability matter?
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Every outsourced stage adds transport time and a handoff where accountability can be lost when something goes wrong.