Forging Services

Forging & Machining Services

Avadh Techno Forge runs every process a forged component needs — billet cutting, heating, forging, heat treatment, machining, testing and packing — inside one integrated plant at Gondal, Rajkot. Choose a service below to see equipment, tolerances, materials and lead times.

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Core Process

Closed Die Forging

ISO 9001 & IATF 16949 certified closed die forging manufacturer in Rajkot, Gujarat. Impression die forged components from 0.2 kg to 75 kg in carbon, alloy and stainless steel for automotive, agriculture and oil & gas.

Open Die Forging

Open die forging services for shafts, blocks, discs and rings up to 500 kg. Free-form hammer forging in carbon, alloy and stainless steel with full metallurgical certification from Gujarat, India.

Process Route

Hot Forging

Hot forging services above recrystallisation temperature for complex steel components. Induction heated, press and hammer forged parts with fine grain structure from Rajkot, Gujarat.

Cold Forging

Cold forging and cold heading services for high-volume steel components. Tight tolerances, superior surface finish and near-zero material waste from Avadh Techno Forge, Rajkot.

Warm Forging

Warm forging between 750°C and 950°C combining the accuracy of cold forging with the formability of hot forging. Precision warm forged steel components from Rajkot, Gujarat.

Drop Forging

Drop forging on pneumatic and friction screw hammers for tools, hooks, levers and agricultural parts. Rajkot-based drop forged components manufacturer serving India and export markets.

Press Forging

Press forging on friction screw and hydraulic presses for consistent, deep-section steel components. High repeatability forged parts from Avadh Techno Forge, Gondal, Rajkot.

Upset Forging

Upset forging services increasing bar diameter to form heads, collars and flanged ends. Upset forged shafts, bolts and axles from a certified manufacturer in Rajkot, Gujarat.

Ring Rolling

Seamless rolled ring forging for bearing races, gear rings, flanges and slew rings. Circumferential grain flow, 100 mm to 1,200 mm diameter, from Gujarat's forging belt.

Value Addition

Precision CNC Machining

In-house CNC turning, VMC milling and grinding of forged components to ±0.02 mm. Fully finished, inspection-reported forged parts from Avadh Techno Forge, Gujarat.

CNC Turning Services

CNC turning of forged and bar-stock components up to 500 mm diameter. Threading, grooving, boring and live-tool milling with ±0.02 mm accuracy from Rajkot, Gujarat.

VMC Machining Services

Vertical machining centre services for forged brackets, housings, yokes and blocks. 3-axis VMC milling, drilling and tapping with fixture design in-house at Rajkot.

Metallurgy

Heat Treatment Services

In-house heat treatment for forged components — annealing, normalising, hardening, quenching and tempering with recorded furnace charts and hardness verification, Rajkot, Gujarat.

Quality

Non-Destructive Testing (NDT)

Non-destructive testing of forged components — ultrasonic testing to ASTM A388, magnetic particle inspection, dye penetrant and hardness survey. Certified reports from Rajkot, Gujarat.

Metallurgical Testing Laboratory

In-house metallurgical lab — optical emission spectrometry, tensile and impact testing, hardness and microstructure analysis for every forged batch. Rajkot, Gujarat.

Quality Inspection & Documentation

Dimensional inspection, PPAP documentation, control plans and first article inspection reports for forged components. ISO 9001 and IATF 16949 aligned quality systems in Rajkot.

Engineering

Forging Die Design & Tooling

Forging die design, simulation-informed process planning and die sinking in our own tool room. Faster sample lead times and lower die cost for closed die forged components.

Reverse Engineering of Forged Parts

Reverse engineering service — send a worn or obsolete forged part and receive a verified drawing, matched material grade and a production forging from Rajkot, Gujarat.

Finishing

Shot Blasting & Surface Finishing

Shot blasting, phosphating, painting and rust-preventive coating for forged components. Clean, corrosion-protected forgings ready for assembly or export, from Rajkot, Gujarat.